You will be proud of your efforts when you see the performance
of your completed LIVE NINE rearend. The TOMY/AFX Super G
gearset has been shown to be strong and reliable. It will last
for a long time.
Determine how you intend to mount the rearend assembly before
final assembly. The "LIVE NINE" rearend can be mounted to
the car by drilling the suspension parts with a 1/8" drill and
then sliding the axle tubes into the holes during assembly, or by
binding the completed rearend assembly to the car's traction bars
with braided fishing line and then securing them with a drop of
CA applied with an applicator.
Use the worksheet on the reverse side of these instructions to
determine the dimensions of those parts you will be making.
The pinion gear is glued to the pinion shaft with CA after
reducing the diameter of the pinion shaft to fit the pinion gear
hole by turning down the diameter of the shaft over 1/16" of
the end of the shaft. Use a mill file or sandpaper while the
shaft is turned in a motor tool.
The ends of all the pieces you make should be finished square
and smooth, and burr free by holding them perpendicular to a
piece of 400 wet-or-dry on your work surface and then sanding
the piece in a circular motion, turning it as you go, until a smooth
end results. The finished piece should turn smoothly on its
corresponding part.
The wheels are most often mounted to the axle by drilling the
backside of the wheel with a 3/32" bit and glueing them with
JB Weld KWIK or epoxy. It is, of course, important to get the
wheels square to the axle. This can be affirmed by spinning the
axles between your thumb and forefinger while the wheels are
mounted and adjusting them before the glue has cured.